” DOĞUŞ QUALITY IN EXTRUSION DIES TECHNOLOGIES “
Doğuş Dies uses aluminum extrusion technology as a superior advantage due to its dominance at all stages from continuous design to production of aluminum profiles.
The story of a dies begins with recognizing the product to be produced with it and its intended use. There is no tolerance for unconscious operations in extrusion die technologies. The dies to be used has a great importance from the design stage.
Within the entire manufacturing process, each step must be identified as the most important step. Doğuş Dies defines all the advantages that it possesses as DOGUS Quality in Extrusion Dies Technologies.
Dies Making Procedures
The procedures we use to produce dies for extrusion technologies can be summarized as follows. For more information, you can contact now.
DESIGN
All production and production process begins with design. DOGUS DIES knows the importance of using dies in a fast, economical and long-lasting manufacturing process. It provides engineering services for the creation of the ideal design for solid hollow hollow extrusion dies and also advises the customers in this sense for products designed at the same time. The professional design team focuses on the ideal result with its manufacturing expertise and technological facilities.
STEEL TURNING
DOĞUŞ DIES, which processes all kinds of details in dies production with the most precise shape, reaches the optimum measure by steel turning process in deformations which are born before or after irrigation or in case of detailed operation. Doğuş Dies works within the discipline that will comply with the tolerance values of 100% in its manufacture according to the quality standards.
CNC PROCESSING
DOĞUŞ MALIP never compromises to support the claim of production quality. It works with the consciousness that the actual shaping phase is based on much more delicate touches and in this sense activates the CNC machining center. It is well known that the computer-controlled precision processing capability, the products designed with CADCAM programming, and the latest possibilities of technology, are completely computer controlled.
GRINDING
Every step is crucial for the life of a dies. By definition, all steps, including those using simple expression, are an important procedure for DOĞUŞ DIES.
Grinding is a process applied to surface treatments to increase the quality of the miter and deformation that may occur after irrigation. After the necessary measurements are made, it is a sensitive and careful process record. After the application grinding process, the accuracy of the measurement is adjusted during the dies application.
ARC EROSION
As in the case of grinding, DOĞUŞ DIES also prefers the arc erosion process as part of its fabrication for perfect dies experience when needed. Our team, who believes that the details are directly influenced by the result, starts with perfect design and fulfills the necessary procedures in our arc erosion center gracefully. DOĞUŞ DIES respects the importance of microns in size.
STEEL CUTTING AND STEEL SELECTION
There are basic damage mechanisms that determine the dies life. The choice of steel to be used in the production of dies is very important at this stage.
The high temperature strength expected from the steels used in the extruder is characterized by high thermal fatigue resistance, high temperature wear resistance, high toughening resistance properties.
DOĞUŞ DIES makes the most ideal steel in the dies it produces and shares it with its customers. The choice of steel made according to the type of casting has the factors that directly affect the production results, the number of uses and products. Therefore, the elections should be done meticulously, not randomly.
CAD - CAM STUDIES
As an extrusion dies maker, we have been following technological developments that have been rising for many years. Thanks to these possibilities of technology, we continue to improve our production methods, productivity, quality and service.
Our extrusion dies are completely designed by our CAM experts with CNC technology. The resulting work results in products that are massively simulated, with accurate Tolerance values.
CAD-CAM modeling and production leads to profound professionalism. DOĞUŞ DIES works at the institution which has the best team, knowledge and experience.
HEAT TREATMENT
Steel is the heat treatment that makes steel. Therefore, we work with professional firms as DOĞUŞ DIES. An appropriate and accurate heat treatment increases the tool steel and hence the dies performance. Quality heat treatment can not only meet your desired hardness.
Also:
- Cold Work Teams
- High wear resistance and resistance to throwing
- In Pressure Casting Dies
- Provides high toughness and increases thermal fatigue resistance
- It provides high corrosion resistance, high polishability and high dimensional stability.
WIRE EROSION
In some detail, sensitive keesimler is made for dies which is professionally designed. The wire erosion cutting process, which is an important detail according to the pattern of the model, has the highest reliability and quality.
DOĞUŞ DIES, wire quality and miter measurements with the foreground preferred wire erosion process. The application of the wire erosion process, which makes it possible to obtain much clearer results without burrs and grinding, can make a difference.
DELIVERY AND CONTROL
Final checks are always important. DOĞUŞ DIES is a process applied to surface treatments to increase the quality of the miter and deformation that may occur after irrigation. The dies makes the accuracy of measurement convenient during exercise. When necessary, our specialist technicians perform final leveling with the necessary equipment.
